A stage in the extraction of Copper from its ores. The ore concentrate is melted, with a flux, in a reverberatory furnace to produce Copper Matte, a mixture of Copper and Iron Sulphides that contains 30% to 40% Copper.
If alloying elements are retained in the lattice of the parent metal instead of forming a different phase they are said to be in solid solution.
Alloys which that are multi-phase at room temperature can usually be made single phase by heating to a suitable temperature below the melting point, by holding at this temperature, then quenching in water, oil or cold air. The alloying element(s) have been taken into solid solution by the heating and retained there by the rapid cooling.
They can be precipitated out by heating again, to a lower temperature, a process called ageing. The two stages are a useful heat treatment cycle for many alloys including Beryllium Copper.
Solid Solution
The name given to an alloy, e.g. Iron Chromium, phase which appears, in the microstructure, to be one material. In Iron Chromium solid solutions the Iron is the major constituent and the Chromium, the “alloying element”, atoms occupy places within the iron lattice and modify its properties.
Solid solutions are fundamental in metallurgy. Pure metals have definite melting and freezing points, solid solutions have a melting and freezing range.
Solution Treatment, Solution Annealing
A heat treatment process to dissolve precipitated carbides followed by quenching or rapid cooling to retain the carbon into solid solution.
This restores the chromium content of the matrix and hence the corrosion resistance.
The tendency of a metal work-piece that has been deformed to not stay exactly in the shape to which is has been manipulated, but instead to spring back a little. Stainless steels spring back more than mild/carbon/alloy steels and thus need to be over-bent to a greater degree.
Stabilised Grades
Stainless Steels whose composition has been modified by additions of Titanium or Niobium to overcome sensitisation and its consequent problems. The mechanism is that these elements have a higher affinity for Carbon than does Chromium so their Carbides form in preference. The Chromium content of the matrix is therefore not reduced so it corrosion resistance is retained.
Stainless Steel
Stainless Steel is the term used to describe an extremely versatile family of engineering materials, which are used primarily for their corrosion and heat resistant properties.
All Stainless Steels are alloys of Iron and Chromium, with a minimum Chromium content of about 10.5%, and with varying Carbon content. This Chromium content develops a self-repairing Chromium Oxide surface film which prevents the surface rusting typical of many other types of steel.
Higher Chromium content will further enhance corrosion resistance and some stainless grades also contain other alloying elements including Nickel and Molybdenum.
Most commonly you will see reference to “austenitic stainless steel”, “ferritic stainless steel”, “martensitic stainless steel”, “duplex stainless steel” and “precipitation hardening stainless steel”.
Stainless Steel Designations
Stainless steels are governed by a wide range of Proprietary, National, European and International standards. This range of standards has led over time to the use of a number of designation systems.
Many people are familiar, and comfortable with, the 3-digit system that originated in the USA and was adopted into former British Standards in which
2xx and 3xx designations were applied to austenitic grades (e.g. 201, 304, 304L)
4xx designations were applied to ferritic and martensitic grades (e.g. 410, 430)
In Europe these have now been replaced by BSEN numbers of the type 1.4xxx (e.g. 1.4301) although the American 3-digit system is still widely used.
CW617N / CZ122 Brass formulated to be most suitable for hot stamping.
Stop Mark
A transverse peripheral ridge on a product arising from a stoppage during rolling, extrusion or drawing.
Straightness Tolerance Camber
The permitted deviation from a true straight line, or bow, within a specified length of a product.
The usual methods to determine such a deviation are with a straight edge and dial gauge or a flat plate and feeler gauges.
Strain Hardening Work Hardening
The increase in strength and hardness with a general loss of ductility that results from cold working of a work-piece.